Process Research & Development


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Chemveda’s CRDMO

Process Research & Development at Chemveda is where precision meets scalability, fueling our mission to transform discoveries into globally viable solutions.

Our Contract Research, Development and Manufacturing division (covering NCEs, APIs, Key Starting Materials (KSMs), Regulatory Starting Materials (RSMs), and Intermediates) encompasses the following:

  • Route scouting services
  • Process R&D services (Phase Appropriate & Quality by Design)
  • Process hazard analysis (PHA)
  • Manufacturing services (non-GMP/GMP)
  • Analytical method development & validation services
  • Stability studies
  • Regulatory filing support
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In Terms of Deliveries

We support a broad spectrum of delivery formats, ranging from gram-scale synthesis to multi-kilogram manufacturing, across the following modalities:

  • Pre-clinical, Early Phase, and Late Phase drug substance development
  • Regulatory starting materials (RSMs)
  • Key Starting materials development and Manufacturing
  • Intermediates development & manufacturing
  • New Chemical Entities (NCEs) and Active Pharmaceutical Ingredients (APIs)
  • GalNAc Ligands (Route Scouting, Selection & Scale-up)
  • Peptides, Carbohydrates, β-Cyclodextrins, Lipids, & Polymers
  • Fine Chemical Development and Manufacturing
  • Specialty Chemical Development and Manufacturing
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Process R&D Services

At Chemveda Lifesciences, the process development group adopts a delivery-oriented, risk-based approach to make critical decisions right from route scout to process development, and then manufacturing.


The key principles that outline each project here are:

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Process Development Services
Efficient Process
Research Experts

The team is comprised of chemists, engineers, and process analysts with expertise in every phase of process research. The team works in coherence with all the other cross functional teams like analytical development, EHS, commercial sourcing, quality assurance and tech-transfer, etc. to ensure an on-time in full delivery.

We are equipped to follow both traditional and enhanced approaches by using ICH Q11 & 9 guidelines and implement QbD elements for finding the best operational ranges, wherever necessary. The team has expertise in solid state chemistry where we diligently optimize the process for the desired polymorph and particle size. Also, the team is well-versed with diversified requirements of phase I, II, and III, involving both scientific and regulatory aspects.

Our critical assessment for the selection of the route most suitable for commercial
manufacturing is based on the following MUST criteria:

  • No column purifications
  • No safety barriers
  • Improving the cost efficiency
  • IP, and regulatory implications
  • Scalability of the process
  • Commercial availability of raw materials and
    confidence in supply of materials at large scales
Capabilities
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Route Scouting

In pre-clinical development, speed of delivery often takes precedence over having an optimal synthetic route. However, when taking the project to the clinic, an alternative synthetic route is required to deal with safety challenges and improving cost efficiency. Hence, Chemveda performs route scouting and route comparison studies to come up with more efficient synthetic route(s) involving reduced number of process steps, less expensive raw materials, safety aspects, etc. This is followed by route familiarization studies to identify the most appropriate one considering the delivery timelines and costs involved. We also specialize in route scouting of N-Acetylgalactosamine (GalNAc) ligands with multiple variations at GalNAc unit, spacer, DMTr and linkers like Succinate / Phosphoramidite for oligonucleotide conjugates and also for alpha anomer impurities synthesis.

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GLP Batch Releases

Chemveda has a dedicated GLP lab and team to handle the batch releases by ensuring data integrity, regulatory compliance, and product quality.

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Process Hazard Analysis

At Chemveda, our Process R&D and Technology Services team will analyse the chemical processes and manufacturing plant operating procedures thoroughly performing a step-by-step review. The goal is to identify potential causes and evaluate the consequences of hazardous chemical releases. This process helps to identify a range of risks from equipment failures to human factors to improving safety, preventing downtime and protecting the surrounding environment.

Our Common methods for Process Hazard Analysis mainly include Failure Mode and Effect Analysis (FMEA), Hazard and Operability studies (HAZOPs) and “What-If” analyses.

  • Failure Mode and Effect Analysis (FMEA) helps to assess the design failures by first identifying the “failure modes” or how an operation would take place in a given potential failure scenario. Then FMEA is conducted to outline conclusions for each failure mode
  • Hazard and Operability studies (HAZOPs) is a systematic process safety assessment tool used to evaluate the chemical processes for potential deviations by converting it into small and manageable operations
  • “What-If” Analysis is a brainstorming session to identify what could go wrong within chemical processes from human error to equipment failures. The goal is to determine the hazard scenarios and ensure the safeguards to prevent these scenarios
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Technology Transfer

Our experienced Technology Absorption & Transfer Team (TATT) undertakes transfer of technology from R&D to the manufacturing site or from your organization to Chemveda. The team has a proven track record of successfully taking lab processes to the manufacturing plant and delivering required quantities of chemical substances with desired specifications and within agreed delivery timelines.

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Forced Degradation Studies
  • Forced degradation of the drug substance will be performed according to ICH and ANVISA guidelines which will help us to understand product stability and degradation pathways under stress conditions
  • Interpretation and characterization of the impurities formed during the degradation study will help to relax the specification of the impurities
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Custom Chemical
Development & Manufacturing

We have an ably equipped kilo lab / manufacturing facility suitable to deliver multiple batches of up to kilogram scale under GMP/non-GMP conditions.

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Regulatory Filings

Chemveda will generate the regulatory relevant data from all concerned departments and provide documents to submit directly in eCTD submissions.

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Kilo-Lab / Scale up
Manufacturing

Chemveda has a fully-equipped kilo-lab / manufacturing facility that allows for rapid scale-ups, and development of scalable & robust chemical processes using advanced process methodologies to provide a quick supply of starting material, intermediate and API in the early phase of the development.

Key Aspects

  • Rapid scale-up to support client’s initial drug testing, i.e. pre-clinical studies or sometimes phase-I of clinical trials
  • Kilogram scale deliveries
  • Developing knowledge on process, and mini-piloting
  • Scale-down studies to explore process changes
  • Demo batches for process simulation studies
  • Synthesis of quantities usually ranging from ~500 g to under 10 kg
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Reference Standard Structural
Elucidation & Qualifications

Confirming the precise structure and authenticity of reference compounds with advanced analytical techniques (UV, IR, Mass, and NMR) to ensure consistency and accuracy in process development and scale up manufacturing.

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Phase-Appropriate Method
Development Capabilities
Products category: Our analytical team has the expertise and advanced tools to handle various products like heterocyclics, carbohydrates, peptides, PEGs, proteins, polymers, oligonucleotides, and non-chromophoric compounds, etc
Material category: We develop methods and perform thorough testing and qualification of raw materials, solvents, to meet regulatory standards and ensure quality
Process category: Develop methods for reaction in-process testing, intermediates, and Drug substances to maintain the consistent quality. We also develop cleaning processes to prevent cross-contamination
Impurities: Develop mostly a single method to track impurities along with all materials for thorough process development
Genotoxic impurities: We are capable of developing
methods for the estimation of genotoxic impurities, and
Nitrosamines to ensure the quality of the product and
meet the regulatory requirements
Purifications (Chiral and Achiral):
Our analytical team has expertise in separating enantiomers, diastereomers and re-moving impurities to achieve high-purity products, vital for process development and optimization
We can purify materials from milligram to multi-kilogram scale using a wide range of preparative columns and high-end equipment like semi-preparative HPLC, SFC, and preparative systems with Dynamic Axial Compression (DAC) columns
LET’S COLLABORATE Accelerating Chemistry
Breakthroughs